南京天之虹国际贸易有限公司
五金通金牌会员 第20年
已通过企业工商认证
公司服务热线
15951960185
主要性能特点和部件：
附件中描述的伺服设备
2个规格的成人失禁裤产品 (中号和大号)
主要原材料恒张力控制以及“0”速换接料
质量控制系统（含剔废功能）
单台高速单进口粉碎机；
单模轮连续成型；
木桨开卷料架
1套高分子施加装置（自动抽料系统）
卫生纸开卷和包复装置
面层开卷装置
棉芯切断装置
ADL施加装置
立体护围施加（打开式），边封，端封用胶固定且端封用压花热压
芯体切断装置
90°芯体变横装置(该装置集变横及变速功能一体）
芯体与腰部材料集合装置
腿部以及芯体立体护围橡筋开卷装置
腰部橡筋施加装置
腰围无防布折边装置
"S"型橡筋施加装置
产品纵向对折装置
"O"型切
夹送装置
腰围由特种装置完成
成品90°横走
成品打折装置
剔废口
堆垛机(2推手4装袋口结构)
EX TZH Workshop (Air compressor excluded)/TZH工厂交货价（不含空压机）
--Full-servo main machine/全伺服主机：￥
--Stacker/堆垛机：￥
--Hot melt applicator（NORDSON/ITW）/胶机（诺信或玳纳特）： ￥
MAIN PERFORMANCES AND CHARACTERISTICS/主要技术参数：
Design speed 250 pieces/minute (M size)
设计速度 250 片/分钟（中号）
Stable production speed 200 pieces/minute (for M size)
稳定生产速度 200 片/分钟（中号）
Efficiency 85%
开机率 85%
Waste 4%
废品率 4%
Required power supply 500 Kw (depending from final machine config.)
装机功率 500KW（仅供参考）
Air compressed consumption 3000 liters/minute
压缩空气3000升/分
Color of machine Decided by customer
设备颜色 客户决定
Voltage 380V/50HZ
电压 380V/50HZ
Machine direction Decided by customer
设备走向 客户决定
SALES AND SHIPPING TERMS: 销售和装运条款
PAYMENT TERMS 付款方式
35 % down payment at the contract signature by T/T Bank
65% of the contract value should be paid by T/T bank:
--60% of the contract value should be paid by TT bank against the test certificate at the Seller’s workshop before shipment;
--The balance 5% can be negotiated against test run certificate in buyer’s workshop.
合同签订好时电汇付款货款的35%作为定金；
65%合同金额以电汇付款如下：
--60%在设备发货前，以卖方地设备验收单电汇支付65%的合同金额给卖方；
--5%凭买方地验收报告议付。
DELIVERY TERMS 交货期限
240days from order confirmation, receipt of down payment and technical commercial definitions
合同确认并收到定金和技术确认后300天。
GENERAL CONDITIONS 基本条款
TRAINING AT THE SELLER’S PLANT 在卖方工厂培训
During the machine test at Seller’s plant the Buyer can send his staff for a free training period.
Food expenses within 10 days for 2 people will be at Seller’s charge while hotel and return air tickets will be at Buyer’s charge.
设备在卖方工厂调试期间，买方可派其人员进行免费培训。10天内2人的就餐费用由卖方承担，住宿以及往返差旅费用由买方自行承担。
MACHINE TEST AT THE SELLER’S PLANT AND TEST AT BUYER’S PLANT
卖方和买方工厂验收
The machine will be tested in the Seller’s plant and all sizes and shapes foreseen in the contract will be tested, at the presence of a buyer’s technician, using raw materials supplied by the Seller.
卖方工厂验收: 在买方技术人员到达验收现场的情况下,合同中约定的所有规格和形状的产品均需要进行测试/验收;验收材料由卖方提供.
Buyer’s engineers should be at attendance of check& acceptance test according to time and schedule fixed by the Seller. 15 minutes of constant production (at standard production speed ) of the machine for M size need to be done to check quality ,function and production of the machine (for other size :5 minutes for each size at the standard production speed ).To pass the rest the efficiency rate has to be more or equal to 85% ,.while the waste rate has to be less than 3%.
买方人员需按照卖方的日程安排和要求按时参加设备的验收。中号连续运行20分钟（以标准生产速度）以检查设备的质量、功能和生产状况。其他规格运行10分钟，要通过验收开机率达需达到85％，废品率低于4％。
Test run certificate need to be signed in duplicate by mutual parties at the end of the test .
验收结束后，双方签署设备验收报告一式两份。
The signature of the Test run certificate authorizes the shipment of the machine.
签字的验收报告单作为卖方发货的依据。
The final acceptance test, to be done in the Buyer’s plant and raw materials cost will be at Buyer’s charge.
设备的X终验收在买方工厂进行,验收材料由买方提供。买方需保证提供合格的材料，以适应设备生产。往返差旅费以及食宿费用，在当地的交通费用由买方承担。
Test run at buyer’s site, the machine operated by Buyer’s technicians with the support of the Seller’s technicians,
在买方工厂验收，机器由买方人员在卖方技术员的支持下进行操作。
Production losses, during the test, for Buyer responsibility (no constant raw materials quality, no on time raw material refurnishing, electrical power supplying problems, and any other factory problems, will be deduct from the total production amount.
在验收过程中，如果由于买方的下列原因：没有提供保质保量的原材料，没有连续的电源供应，以及其他工厂方面的问题造成的生产损失，将从总产量中扣除。
INSTALLATION AT THE BUYER’S PLANT/买方工厂验收
Installation and start up of the machine at Buyer’s plant will be followed by Seller’s technicians, while is Buyer responsibility the transportation on the place and any other ancillary works necessary to the machine installation (Power connection, air compressed connection, piping to and from the machine.)The commission cost of the machine is included and it is foreseen the presence and work of 2 technicians for 3 weeks for 8 working hours and it will be extended if the installation and test is not finished. All the expenses for return air tickets, meals and accommodation and local transportation will be at Buyer’s charge.
设备的安装和调试由卖方技术员负责。同时，买方负责设备的运输以及安装过程中必要的辅助工作（包括需要接入设备和从设备接出的电源、压缩空气管道的连接）。设备的安装和调试费用包括在价格中，工作量预计需要两名技术人员每天工作8个小时，共计4周。如果安装和验收没有通过，周期可以顺延。在买方地卖方人员的国外往返差旅费，食宿费用以及当地交通费用均由买方承担。
GUARANTEE质量担保
All the parts directly manufactured by the Seller are guaranteed against defect in material and workmanship for a period of 12 months, starting from delivery date.
从发运之日起12个月内，卖方对直接生产的部件的材料和工艺提供质量担保。
Each part that shows to be defective during the above mentioned period will be changed, all or in part, by the Seller, provided that the Purchaser returns, within 30 days from defective communication date, the defective material to the Seller if the seller requires it. Transport expenses will be at seller’s charge.
有任何部件或其中一部分损坏，卖方负责更换。如果卖方要求，损坏部件在报告之日起30天之内返回给卖方。运输费用由卖方承担。
Parts incorporated in the machine subject to normal wear and tear are not covered by the present warranty.
部件的正常磨损和损坏不包含在上述保修范围内。
NOT REPRODUCTION CLAUSE 不可复制条款
The Client commits itself not to reproduce, wholly, partially, directly or indirectly by third party, the machine or part of it, for any other reason that employ such parts as replacement for broken/worn parts of the machine.
买方承诺不自行复制或通过X三方复制该设备或其中的部件，不得以任何理由将这些部件用于更换设备上损坏的部件。
The Client commits itself neither to show the machine nor to give technical documentation such as manuals, electrical and electronic sketches, to our Competitors.
买方承诺不把该设备和相关技术资料（如操作手册、电气原理图等）提供给卖方的竞争对手。
Moreover, the Client commits itself not to sell or give under any conditions the machine to our Competitor during a period of first four years from the B/L date.
而且，买方承诺不以任何原因在提单签发之日起4年内卖给卖方的竞争对手。
FORCE MAJEURE 不可抗力
We shall not be responsible for any delay or loss or failure in carrying out its obligations which is caused wholly or partly by acts of God, strikes, or other labor disputes, fire, wars, accidents, government action or any other cause reasonably beyond its control. We shall not be liable for any injury, loss or damage, direct or consequential, arising out of the use or inability to use or non-use of the machine/s or part of it, object of the Client’s order. The Client assumes all risks and liabilities whatsoever in connection with the object of his order once the ownership has passed to him from us.
由于天灾、罢工或其他劳工纠纷、火灾、战争、事故、X行为等其他不可抗力原因造成的卖方延迟交货、货物灭失或不能交货，卖方不承担任何责任。卖方对由于买方要求直接或随后造成的损伤、灭失、损坏而导致整机或部分不能使用，没有能力使用，没有使用不承担责任。由于客户要求自设备所有权交付买方之日起，所有的风险由买方承担。
OFFER VALIDITY 报价X期
This quotation proposal is valid for 30 days from the date of issue.
此报价自签发之日起 30 天内X。
TECHNICAL DESCRIPTION
CLOSE ADULT DIAPER MACHINE model “CRT-250CSJK-SF”
The standard machine, manufactured by CREATOR Co., Ltd, in its factory located inHangzhou, is composed by the following main parties with the characteristics as described on the present technical description:
以下是设备技术条款的详细描述
GENERAL FRAME/机架墙板：
Composed by modules, the frame wall and base plate adopt 6 faces manufacturing style, with
standard dimensions, in welded steel painted by four coats of paint .
模块化全焊接机架，机架墙板及底板采用六面机加工方式，由四层涂料喷涂，标准墙板厚度。
GENERAL DRIVE/主传动
Machine adopts servo motors driving and PLC control, all of the parameter can be set on the touch screen.
整机伺服电机驱动和PLC控制，各种参数可以在触摸屏显示并设定。
RAW MATERIAL UNWINDING UNITS/原材料开卷装置
Full automatic unwinding modules are allowed in line in order to drive and to control the tension of 8 raw materials : middle NW , top and bottom tissue ,Side NW , PE film , Bottom N.W. , ADL , outer &inner waist NW and edge cover N.W.. Each of these units is provided by inverter to unwind through spindle shaft, alternatively, the two rolls of raw material and unit “0-speed splicer” is provided to joint and cut the starting and the finishing roll. Finally a dancer, a metering device and an edge guiding unit complete each unwinding module. Splices (change of the rolls) are to be done at the standard working speed of the machine, without any speed reduction.
主要原材料（中间无纺布，上、下卫生纸，两侧无纺布，PE底膜，底层无纺布，ADL，内外腰部无纺布,两端无纺布）在线主动开卷，“0”速换接料。每套原材料开卷采用变频控制。
WEB GUIDERS DISTRIBUTION/纠偏器分布：
Web guiding units (central N.W. 1 set, side N.W. 6 sets, ADL 1 set, top and bottom tissue 2 sets , PE film 1 set, bottom N.W. 2 sets , outer &inner waist NW 6 sets , edge cover N.W 3 sets and special web guider 6 sets ， total 28 sets)
自动纠偏系统（中间无纺布1套、两侧无纺布6套、ADL1套、上下卫生纸2套、PE膜1套、底层无纺布2套、内外腰围无纺布6套、两端无纺布3套、特种就纠偏器6套，共28套）
CONVEYOR BELT SYSTEM/输送系统
Under vacuum belts, allowed along the machine, are provided to pull and to drive the web. Each group of conveyor, with same speed, is driven by same servo motor in order to set and control the web tension; a special valve is provided to adjust the vacuum level under the belt.
Vacuum meter will be installed on each conveyor unit to show the value.
整机负压输送，输送带伺服驱动，以控制物料的张力。配备调节阀来调整负压。每个负压输送装置装有负压表，显示负压值。
AUTOMATIC QUALITY CONTROL SYSTEM/质量控制系统
This system includes hardware and software for an automatic control of the following diaper parameters:
设备系统中包含有用于自动检测产品以下部位参数的硬件和软件：
开机剔废；
换接料接头检测；
断料检测
料末检测
If products do not meet the preset parameters, the faulty products will be automatically rejected through the reject gate.
如果产品没有达到预设参数，废、次品将会自动从剔废口剔除。
PULP UNWINDING STAND:木桨开卷料架
2 rolls of cellulose pulp, max diameter1400 mm, width508mm, including water spray system, are allowed on the pulp stand to feed mill.
可放置两卷木桨，X大料卷直径1.4米，宽度508 mm，料卷架上配置洒水系统
HIGH SPEED CELL MILLS/高速粉碎机
The mill, specially studied for untreated pulp (The bursting strength ≤1100kpa ) . The pulp feeding inverter control to guarantee constant quality at different speed of the machine and product size; air flow through the mill is carefully studied in order to control the fluff outlet and the fluff distribution on the forming area.
粉碎机X用于未处理桨（木浆耐破度≤1100kpa）。木浆送料变频控制，确保在不同速度状态下能够连续供给绒毛桨。成型箱内的负压经过仔细研究来控制木桨的出口和分布。
There are 1 mill on the machine . And the capacity is 600kg/h
设备上有一台粉碎机，粉碎机的粉碎能力为600kg/小时.
DRUM FORMING MODULE/脱膜成形系统
One drum forming module, in accordance to the pad composition, will be installed on the line. And it has a drum with continuous pockets, a fluff chamber directly connected to the cell mill installed on the top of the module, and a take away system to pick and to compact the fluff layer. The conveyor belt, already conveying the glued tissue , receives the fluff layer and moves it to the next station.
单模轮连续脱模成型，成型箱连着粉碎机，粉碎机安装在模轮的顶部。输送皮带将木桨和喷胶的卫生纸带到下个工位。
SAP APPLICATOR/高分子施加：
The SAP (Super Absorbent Polymers), is inserted into the pad by means of a blowing system. The SAP is applied, in the central of the fluff pad. SAP weight on each pad can be adjusted and controlled with the speed of the screw drive (or the drum drive) , and controlled by servo motor .
高分子，由吹气系统将高分子施加在棉芯中。棉芯在成型过程中，有一只喷嘴将高分子加入绒毛桨中。高分子施加量可在触摸屏上调整，由高分子转轮控制施加量,由伺服电机控制。
FLUFF PAD CROSS CUTTING UNIT/棉芯切断装置
Cross cutting unit with standard rotating knife and conveyor belts to space pads each other, cuts the fluff mat wrapped by tissue;
棉芯切断装置采用标准的切刀，棉芯由卫生纸包覆。
UP-STANDING LEG GATHERS (CUFFS) APPLICATOR/立体护围的施加
This unit has been designed to apply two longitudinal nonwoven strips on nonwoven, folded towards the external side (so called open cuffs) and includes: nonwoven unwinding module equipped with splicer, edge guiding system and automatic tension control, slitter blade to divide into two strips the nonwoven.
该装置设计用于在面层无纺布上施加两条立式的无纺布，向外折叠（打开式立体护围），包括：无纺布开卷、换接料、纠偏、张力控制系统和剖切装置。
机械系统把两条立式的无纺布引导并固定在面层材料上.
橡筋施加装置，单边X多可施加四根橡筋.
护围无纺布打折功能；
橡筋喷胶功能；
端部压花；
边封以及端封用胶固定（胶分布由客户确定）；
LYCRA or ELASTIC TREADS UNWINDING UNITS/橡筋开卷装置
These units are allowed along the machine and driven by servo motor each motor for every group of elastics with different tension)
橡筋在线开卷，由X立的伺服驱动（每组开卷装置用单X的电机控制不同的张力）：
一组用于立体护围，安装在设备的上方；
一组用于腿部橡筋，直接安装在机架墙板上，同样位于设备上；
一组用于腰部橡筋施加，(由3台伺服电机驱动，分别控制上，中，下各部分的橡筋张力),该处橡筋包括下方处的3根弧形橡筋。
橡筋分布的位置及间距根据客户的要求。
FINAL CROSS CUT/芯体切断装置
Once the absorbent pad has matched coverstock with cuffs and back sheet poly with leg elastics, is driven to the cutting unit which provides to cut and separate the inner pad one by one. The unit is composed by rotating knife and under vacuum anvil driven by servo motor, manually operated, to cut the web exactly in the position required by the product design. After cut the inner pad remains on the under vacuum anvil and it is transferred to the pocket of the big turning wheel.
芯体制作完成后，由芯体切刀切断芯体。该装置由切刀以及底刀辊组成,由伺服电机控制。在芯体切断后，由带负压的底刀辊将芯体转移到变横装置上。
All cutting unit which required lubrication shall be equipped with the auto oil adding function.
所有需要润滑的切刀装置都需要配有自动加油功能。
BIG TURNING WHEEL UNIT/变横装置
This unit is studied and built to receive the inner pad in machine direction and transfer it to a repitching wheel after a 90 degrees turning. The inner pad is kept fix on one of the turning pockets by strong and phased vacuum and is released on similar pocket belonging next repitching wheel.
此装置是由一个大的转移轮上面安装几只吸风盒（里面有负压），通过传动将吸收体由直走变为横走。
INNER PAD AND WAIST LAMINATON WHEEL/芯体与腰部材料集合轮:
This unit is designed to laminate inner pad and waist together by glue through one wheel under vacuum.
此装置由带负压的集合轮通过胶将芯体与腰部材料进行粘合。
FOLDING UNIT/纵向对折装置
This unit studied and built to fold the web along the center line of the machine; with this operation the left waist area overlaps the right waist area so to give the final geometry and shape to the training pant diaper. The folding is achieved by special folding unit able to treat not uniform web.
该装置沿产品中心线将产品纵向对折。
CROSS SEALING UNIT/焊两侧装置
The folded and compressed web is driven by the cross thermal sealing unit where a precision system provide to seal the right and left side of the product. This unit will be thermal sealing with new 3 rollers structure which can be reach higher speed. One individul set for one waist size for higher speed and easy change.
产品经过对折，压实后，用装置焊接产品两侧。该装置采用3辊新结构的热焊，不同的腰围尺寸需要单X的一套装置。
TURNING UNIT/变横装置
This unit make the final product 90 degrees turning.
After 90 degree turning then output, the product waist firstly up ward rotary folding then cross folding.
该单元将产品90度旋转后输出。
产品90度旋转后将产品腰围设有向上翻折后再横向打对折。
REJECT GATE/剔废口
A reject gate is foreseen after the cross cutting unit and it is operate every starts and when the product is not conform to the quality standard. It is operated by compressed air jet. The unit, controlled by the central PLC, or by means of a button for the manual operation, assures an automatic reject of the faulty diaper.
剔废口位于成品切断之后，主要用于每次设备启动或产品质量没有达到要求时，废品剔除。气动控制，该装置由主PLC通过一个手动的按钮来控制，确保废次品被剔除。
STACKER SYSTEM/堆垛机:
The stacker is the part of the whole machine.
Full servo control stacker, with independent auto control system, the action will be achieved by both servo motor and cylinder.
Two pushers with four bag fillers, adopt servo compress, the compression rate is 40% as maximum.
Sort the close adult diaper according to certain quantity (quantity can be adjusted between 8-20pcs per push), and push to the packing bag automatically.
与所配主机配套使用。
伺服控制，有X立的自控系统，动作由伺服电机和气缸共同完成。
二推手四装袋口堆垛机，采用伺服压缩，压缩率X大达 40%。
将成人失禁裤产品按若干数量分组（数量在8-20片/推之间可调），再将分组后的产品自动推入包装袋。
PNEUMATICS/ELECTRONICS/SAFETY and other COMPONENTS/气动/电气元件的安全和其他事项
Unless a specific agreement between Seller and Buyer the primary brand components are used in order to guarantee working stability, safety and to minimize the assistance. List of components and brands are on the Annex.
除非买方和卖方有特殊协议之外，我们采用X品牌的元器件来确保稳定性、安全性和X小维修率。元器件品牌清单在附件中。
TECHNICAL DOCUMENTATION/技术资料
Technical documentation including mechanical, electrical and pneumatic commercial part manuals, operator manual, electric diagrams, PLC program printout and software, mechanical drawing and spare part list, is provided with the machine.
提供全套英文版的技术资料，包括机械、电气和气动元件操作手册，电气图，PLC软件文字版和电子版，机械图纸和备件清单。
LIST OF COMPONENT BRANDS/品牌清单
No. | Name | Brand | Orginal country |
1 | Touch screen /触摸屏 | MITSUBISHI/三菱 | Japan/日本 |
2 | PLC | MITSUBISHI/三菱 | Japan/日本 |
3 | Servo motor/伺服电机 | MITSUBISHI/三菱 | Japan/日本 |
4 | Inverter/变频器 | MITSUBISHI/三菱 | Japan/日本 |
5 | Web guider/纠偏器 | FIFE | USA /美国 |
6 | Auto splicer /自动换接料 | CREATOR | China/中国 |
7 | Constant tension /恒张力控制 | CREATOR | China/中国 |
8 | Detecting elements /检测元件 | SUNX/OMRON | Japan /日本 |
9 | Electric control elements /低压电器 | SCHNEIDER/施奈德 | Germany/德国 |
10 | Current conducting ring /集电环 | MERCOTAC | USA /美国 |
11 | Pneumatic elements /气动元件 | SMC | Japan/日本 |
12 | Cylinder /气缸 | SMC | Japan/日本 |
13 | Converyor belt /平皮带 | HABASIT 哈巴斯 | Switzerland /瑞士 |
14 | Timing belt /同步带 | CONTI SYCHRO BELT | Germany/德国 |
15 | Bearing (Main parts) 主要部件轴承 | NSK | Japan/日本 |
16 | Cutter /切刀 | China/中国 |
LIST OF SPARE PARTS /备件清单
No. | Name | Quantity | No. | Name | Quantity |
1 | Fluff pad cutting blade ( include anvil cutter block)棉芯切刀片(含底刀块) | 1 set 1 套 | 7 | Sensor 传感器 | 1pcs/model 1件/规格 |
2 | Core cutting blade(include anvil cutter block) 芯体切刀片(含底刀块) | 1 set 1 套 | 8 | Tube inside of expansion shaft 气囊 | 6m 6米 |
3 | Final cutting balde (include anvil cutter block) 成品切刀片(含底刀块) | 1 set 1 套 | 9 | Flat conveyance belt 平皮带 | 1 sets 1套 |
4 | Timing belt 同步带 | 1 set 1 套 | 10 | Common tools 常用工具 | 1 set 1套 |
5 | Electric heating tube 电热管 | 1pcs/model 1件/规格 | 11 | Paddle 羽片 | 50pcs 50件 |
6 | Thermo couple 热电偶 | 1pcs/model 1件/规格 | 12 | O cutter O型切刀 | 3sets 3套 |
7 | Size changing parts 规格更换件 | Every size 每个规格 |
Remark: Above cutter, cutter assembly and blade are spare parts for this machine; one total set has been equipped on the machine already.
以上切刀、切刀总成和刀片为设备备件，设备上已配一套。
